Motec PWC Plug-In ECU Manuel d'utilisateur

PWC Plug-In ECU KitINSTALLATION MANUAL•Yamaha FX-SHO, FZS/FZR•Kawasaki Ultra 250X, 260X•Sea-Doo RXP/RXPX/RXT•Hydrospace S4PWC Plug-In ECU KitINSTALLAT

MoTeC Yamaha Installation Yamaha Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x KTC (K-Line to CAN module)

4 Yamaha Installation Installation ECU and KTC The M400 Marine ECU replaces the factory ECU in the electrical located behind the engine. Place a ru

MoTeC Yamaha Installation PWC Operational Differences The PWC Plug-In ECU closely mimics the standard OEM operation. MoTeC would like to draw your a

6 Yamaha Installation Cooling When a PWC Plug-In ECU is fitted the engine power is increased. Tstandard Yamaha cooling system might not be sufficien

MoTeC Yamaha Installation The CAN connection should re-establish and you may continue with tuning adjustments. Power-up Adaptor Wire If the ECU needs

8 Kawasaki Installation Kawasaki Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x KTC (K-Line to CAN module)

MoTeC Kawasaki Installation 9

10 Kawasaki Installation The Ignition Module is fitted to the Ignition Mounting Plate. Note: This module generates significant heat and requires the

MoTeC Kawasaki Installation PWC Operational Differences The PWC Plug-In ECU closely mimics the standard OEM operation. However, MoTeC would like to

12 Kawasaki Installation Tip: The logged data will be useful to check both oil and engineSee Data Logging on how to access the logged data. Power C

MoTeC PWC Plug-In ECU Manual Copyright  2010 – MoTeC Pty Ltd The information in this document is subject to ch

MoTeC Kawasaki Installation 13 MoTeC ECUs control the idle stepper motor without reference to its initial position when the Jet Ski is powered up. T

14 Sea-Doo 2004 – 2009 Installation Sea-Doo 2004-2009 Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x STC-S (

MoTeC Sea-Doo 2004 – 2009 Installation Installation The M400 Marine ECU replaces the factory ECU on top of the engine.Remove the factory ECU (four M

16 Sea-Doo 2004 – 2009 Installation Configuration File The Sea-Doo PWC Plug-in ECU is compatible with all RXP, RXPX, RXT, and RXTX models from 2004

MoTeC Sea-Doo 2004 – 2009 Installation PWC Operational Differences The PWC Plug-In ECU closely mimics the standard OEM operation. However, MoTeC wou

18 Sea-Doo 2004 – 2009 Installation Power Control Strategy The standard Sea-Doo RXP, RXP-X and RXT use an Ignition Lanyard with an immobiliser funct

MoTeC Sea-Doo 2004 – 2009 Installation To set the new idle stop position • Wind in the stop screw an additional 1.5 turns. • Altered this setting a

20 Sea-Doo 2010 Installation Sea-Doo 2010 Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x STC-SX (Sea-Doo 201

MoTeC Sea-Doo 2010 Installation Installation The M400 Marine ECU replaces the factory ECU on top of the engine. Remove the factory ECU (three T25 To

22 Sea-Doo 2010 Installation • Now plug in the Adaptor Loom – first, Plug B into the stock wiring harness, then Plug A. • Next plug the M400 ECU in

ii PWC Plug-In ECU Manual Contents Quick Start Guide ... v Installation ...

MoTeC Sea-Doo 2010 Installation Configuration File The Sea-Doo 2010 PWC Plug-in ECU is compatible with all RXfrom 2010. These models differ from 200

24 Sea-Doo 2010 Installation PWC Operational Differences The PWC Plug-In ECU closely mimics the standard OEM operation. However, MoTeC would like to

MoTeC Sea-Doo 2010 Installation The CAN transmit settings and the CAN custom data set are providedBase Map and should not be changed. The dash alarms

26 Hydrospace S4 Installation Hydrospace S4 Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x Bosch Ignition Mo

MoTeC Hydrospace S4 Installation 27 Installation The M400 Marine ECU replaces the factory ECU on a mounting plate beside the engine. Remove the fa

28 Hydrospace S4 Installation MoTeC Configuration File The Hydrospace S4 PWC Plug-in ECU is compatible with all known versions of the S4 model. The

MoTeC Hydrospace S4 Installation 29 Launch Mode Button The existing left handlebar includes an unused blue push button which MoTeC has designated f

30 Software Installation MoTeC Software Installation PC Recommendations MoTeC recommends a dedicated laptop for your PWC car with the following spe

MoTeC Software Installation 31 Connecting the ECU to a PC The PC communicates with the ECU via the CAN bus and connects to the USB port on the PC.

32 Data Logging MoTeC Data Logging To take full advantage of the possibilities of the system, data logging can provide you with valuable knowledge a

MoTeC PWC Plug-In ECU Manual iii Installation ... 15 Confi

MoTeC Data Logging 33 To select the log file - using i2 Ensure you have i2 data analysis software installed. 1. Open i2 Data analysis software and

34 Data Logging MoTeC 5. On the Adjust menu, click Data Logging Setup. 6. Click Engine Sensors and select the sensor you would like to change. 7.

MoTeC Options to Expand the System 35 Options to Expand the System GPS The M400 Marine ECU can receive GPS data via RS232 communication, which allow

36 Options to Expand the System MoTeC Lambda Upgrade is required which allows the use of a single on-board wideband Lambda controller for NTK UEGO o

MoTeC Appendices 37 Appendices Specifications Outputs • 4 x Injector outputs—high or low ohm • 4 x Ignition outputs • 8 x Auxiliary outputs—for

38 Appendices Yamaha Connectors M400 Marine ECU Connector Looking into the connector on the ECU Yamaha Factory Connector Looking into the connecto

MoTeC Appendices Pin List by Function M400 Pin Yamaha Pin Function Power VBAT A26 R1, R13, R19, P7, P21, K6 12 V Switched (ECU Optional: Lambd

40 Appendices MoTeC M400 Pin Yamaha Pin Function Ign3 A05 S8 Ignition Cylinder 4 Ign4 A06 S9 Ignition Cylinder 3 Ign5 A07 not used Not

MoTeC Appendices 41 M400 Pin Yamaha Pin Function AV6 2 B20 P16 Manifold Pressure Sensor AV7 5 B21 P19 Handlebar Switch AV8 5 B22 S11 Ha

42 Appendices MoTeC M400 Pin Yamaha Pin Function Unused P02, P04, P06, P09, P10, P11, P12, P14, P22 K-Line (K2) R21 K-Line to KTC adapt

iv PWC Plug-In ECU Manual Options to Expand the System ... 35 GPS ...

MoTeC Appendices Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the function a

44 Appendices Note 2 – Calibration Tables For the following pins the calibration table is available in the provided Maps. M400 Pin Yamaha Pin Fun

MoTeC Appendices Note 4 - Speed The PWC speed sensor is wired directly to the dashboard. To acquire this information, a separate wire is required fr

46 Appendices Kawasaki Connectors M400 Marine ECU Connector Looking into the connector on the ECU Kawasaki Factory Connector Looking at front o

MoTeC Appendices Pin List by Function M400 Pin Kawasaki Pin Function Power VBAT A26 K17,D06 12 V Switched (System Relay)Optional: Lambda heate

48 Appendices MoTeC M400 Pin Kawasaki Pin Function Ign5 A07 not used Not Available in M400 Ign6 A08 not used Not Available in M400 Aux1 1 A

MoTeC Appendices 49 M400 Pin Kawasaki Pin Function DIG3 B10 not used DIG4 B11 not used La1S B25 not used Optional: Available for La

50 Appendices Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the function and

MoTeC Appendices Note 2 – Calibration Tables For the following pins the calibration table is available in the provided Maps. M400 Pin Kawasaki Pin

52 Appendices Output Test Function To test if all outputs are correctly wired to the relevant injectors and coils, the ECU Manager software has an

MoTeC Quick Start Guide Quick Start Guide Throughout this manual we use the following icons to indicate information valid for a particular PWC: Yam

MoTeC Appendices Sea-Doo 2004-2009 Connectors M400 Marine ECU Connector Looking into the connector on the ECU Sea-Doo Factory Connectors RXP/ RXPX

54 Appendices Pin List by Function M400 Pin Sea-Doo Pin Function Power VBAT A26 B11,F06,K01 12 V Switched (System Relay) Optional: Lambda Heat

MoTeC Appendices 55 M400 Pin Sea-Doo Pin Function Inj8 A30 not used Not Available in M400, M600. Optional: Available for Knock Module SKM - K

56 Appendices MoTeC M400 Pin Sea-Doo Pin Function AT61 B19 B19 Start/Stop Button AV12 A14 A24 Throttle Position AV22 A15 A12 Manifold Press

MoTeC Appendices 57 M400 Pin Sea-Doo Pin Function Additional Sea-Doo Loom Pins Unused A02, A03, A04, A08, A16, A17, A18, A22, A30, A32 Unus

58 Appendices Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the function and

MoTeC Appendices M400 Pin Sea-Doo Pin Function ParametersAux8 A34 A37 0: Off AT6 B19 B19 31: Start/Stop Switch Polarity 1DIG1 B08 K08

60 Appendices Note 3 – Speed For accurate speed measurements, MoTeC recommends the use of a GPS system. MoTeC's 5 Hz GPS-G1 (#41300) can be w

MoTeC Appendices Sea-Doo 2010 Connectors M400 Marine ECU Connector Looking into the connector on the ECU Sea-Doo Factory Connectors RXTX 2010 A Con

62 Appendices Pin List by Function M400 Pin Sea-Doo Pin Function Power VBAT A26 B-M4, S06, L05 12 V Switched (System Relay) Lambda Heater Suppl

vi Quick Start Guide evaluation period of the first 8 hours engine running time. After this evaluation period data logging is available as an Upgra

MoTeC Appendices 63 M400 Pin Sea-Doo Pin Function Ign1 A03 D03 Coil 1 Trigger to IGN4 Module Ign2 A04 D02 Coil 2 Trigger to IGN4 Module Ign

64 Appendices MoTeC M400 Pin Sea-Doo Pin Function AV6 B20 not used AV7 B21 not used AV8 B22 not used DIG11 B08 not used DIG21 B

MoTeC Appendices 65 M400 Pin Sea-Doo Pin Function Coil 3 A-M1 Coil3 Drive from IGN4 Module C01 Knock Sensor A-C3 Optional: Knock Sensor si

66 Appendices Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the function and

MoTeC Appendices AT3 B05 A-H4 Exhaust Water Temp Sensor AT5 B07 A-E3 Oil Pressure Switch AV1 A14 A-F3 Throttle Position AV2 A15 A-G4 Mani

68 Appendices MoTeC Hydrospace S4 Connectors M400 Marine ECU Connector Looking into the connector on the ECU Hydrospace Factory Connector Looking

MoTeC Appendices 69 Pin List by Function M400 Pin Hydro S4 Pin Function Power VBAT A26 C08,C09 12 V Switched (System Relay), Lambda Heater S

70 Appendices MoTeC M400 Pin Hydro S4 Pin Function Ign5 A07 not used Not Available in M400 Ign6 A08 not used Not Available in M400 Aux1 1

MoTeC Appendices 71 M400 Pin Hydro S4 Pin Function DIG3 B10 not used DIG4 B11 not used La1S B25 G02 Lambda Sensor Vs La1P B26 G

72 Appendices MoTeC Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the functi

MoTeC Introduction 1 Introduction The PWC Plug-In ECUs are direct replacements for factory ECUs on a select number of popular PWC models. They are b

MoTeC Appendices 73 AT4 B06 C08 via diode 10: Brake Logic Polarity 1 Source 0 Channel 1 Lo Level 5.1 Hi Level 5.2 Note 2 – Calibration Tables

74 Appendices Lambda Sensor Installation PWC exhaust systems use a cooling water jacket to surround the exhaust manifold and some of the exhaust muff

MoTeC Appendices Sea-Doo Lambda Sensor (all model years) Suitable sensor mounting position is at rear of exhaust manifold, next to water fitting.

76 Appendices MoTeC Hydrospace S4 Lambda Sensor The standard exhaust manifold casting is fitted with a Lambda mounting position.

MoTeC Appendices 77 Base Maps These are available from the MoTeC website at www.motec.com/pwcplugin/basemaps.

78 Appendices MoTeC Glossary MoTeC Devices ACL Advanced Central Logger ADL2 Advanced Dash Logger - second generation ADL3 Advanced Dash Logge

MoTeC Appendices 79 PDM32 Power Distribution Module with 32 outputs PLM Professional Lambda Meter Plug-In ECU ECU for direct replacement of a

80 Appendices MoTeC How to Get More Information A good place to start is the website at www.motec.com In the Product area of the website you will f

MoTeC Notes 81

82 Notes MoTeC

2 Introduction • Integrated advanced diagnostics, including injector and crank trigger diagnostics. • Switchable between multiple configurations.

MoTeC Notes 83

84 Notes MoTeC